Views: 253 Author: Ouye Carton Machinery Publish Time: 2026-09-11 Origin: Site
Project Location: Turkey
Customer Type: Medium-Sized Corrugated Carton Factory
Machine: 0924 Vacuum Feeding 3-Color Flexo Printing, Slotting, Die Cutting, Folder Gluing, Stitching & Packing Linked Line
Application: Corrugated Box Production
Project Duration: Approximately 5 Months
A medium-sized corrugated carton factory in Turkey was facing significant production challenges with its existing equipment.
The customer’s previous machinery had relatively low production efficiency, unclear printing results, limited automation, and could not achieve a fully integrated process from carton printing to folding, stitching, gluing and packing.
As a result, the factory was unable to efficiently handle some customer orders and was gradually losing valuable order opportunities.
To improve production efficiency and provide a more integrated carton manufacturing solution, the customer decided to upgrade its production equipment and chose OUYE Carton Machinery as the equipment supplier.
The final solution was a 0924 vacuum feeding 3-color flexo printing, slotting and die cutting machine integrated with folder gluing, stitching and packing processes.
Before the project, the Turkish carton factory mainly faced four problems.
The existing equipment could not meet the factory’s growing production requirements.
The production process involved more manual operations, resulting in lower overall efficiency and making it difficult for the factory to respond quickly to larger orders.
The customer also experienced problems with unclear printing results.
For a carton factory serving customers with increasingly demanding packaging requirements, stable and clear flexographic printing is essential for maintaining product quality and competitiveness.
The customer’s existing machinery had a relatively low level of automation.
Different production processes could not be efficiently connected, which increased manual intervention and made the overall production process less efficient.
One of the most important requirements from the customer was to improve the connection between different carton production processes.
The previous equipment could not provide the desired integrated production workflow from printing and die cutting to folding, stitching and final packing.
This limited the factory’s ability to improve productivity and respond efficiently to customer orders.
After communicating with the customer and understanding the factory’s production requirements, OUYE’s technical team developed a customized production solution based on the customer’s working requirements.
The project included a:
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0924 Vacuum Feeding 3-Color Flexo Printing, Slotting & Die Cutting + Folder Gluing + Stitching + Packing Linked Line
The solution was designed to connect multiple carton production processes and reduce unnecessary manual handling between different stages.
Main Production Processes
The integrated production workflow includes:
Vacuum Feeding → 3-Color Flexo Printing → Slotting → Die Cutting → Folder Gluing → Stitching → Packing
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This configuration allows the carton factory to move toward a more automated and integrated production process.
The 0924 machine uses a vacuum feeding system designed to provide stable feeding of corrugated sheets during production.
Stable sheet feeding is particularly important for flexographic printing and subsequent slotting and die-cutting operations because accurate feeding helps maintain production consistency throughout the process.
For carton factories looking to improve production stability while handling continuous orders, a properly configured feeding system can be an important part of the overall solution.
The 0924 production line is equipped with a 3-color flexographic printing system.
Compared with the customer’s previous equipment, the new solution was designed to provide a more stable and efficient printing process and help the factory improve the clarity and consistency of carton printing.
For customers producing branded corrugated boxes, printing quality can directly influence the appearance of the final packaging and customer satisfaction.
Another important feature of this project is the integration of multiple production processes.
Instead of handling printing, folding, stitching and packing separately with different machines, the customer can use a linked production solution to improve the continuity of carton manufacturing.
The production flow covers:
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| Flexographic printing | Slotting |
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| Folder gluing | Final packing |
This integrated approach helps reduce unnecessary intermediate handling and improves production organization.
The complete project took approximately five months, covering equipment manufacturing, factory testing, sea transportation, delivery and on-site installation and commissioning.
OUYE’s sales and technical teams communicated with the Turkish customer to understand the factory’s existing production problems and future requirements.
The customer’s main objectives were to improve production efficiency, improve printing quality and achieve a more integrated carton production process.
After confirming the technical solution, OUYE began manufacturing the equipment at its factory in China.
During the manufacturing stage, the production team followed the agreed machine configuration and prepared the equipment for delivery.
Before shipment, the equipment was prepared and tested to ensure that the major production functions and linked processes were ready for installation at the customer’s factory.
After the machine was completed and prepared for shipment, the equipment was transported by sea from China to Turkey.
International transportation is an important part of overseas carton machinery projects, particularly for complete production lines containing multiple connected machines.
After the equipment arrived at the customer’s factory, OUYE arranged professional engineers to assist with on-site installation and commissioning.
The engineering team worked with the customer’s staff to complete machine installation, connection, adjustment and production testing.
After installation and commissioning were completed, the production line entered the trial production stage.
The customer was able to evaluate the actual production performance of the new equipment and the integration of the different carton manufacturing processes.
After the installation and commissioning were completed, the Turkish customer expressed a high level of satisfaction with the OUYE equipment and service.
The new production solution addressed the major problems that had affected the factory’s previous production process, including low efficiency, unsatisfactory printing results and insufficient production integration.
More importantly, the customer now has a more integrated production solution covering printing, slotting, die cutting, folding, stitching and packing.
The successful commissioning of the project gave the customer greater confidence in handling future carton orders and improving the competitiveness of the factory.
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The Turkey project demonstrates how upgrading from relatively low-efficiency equipment to an integrated carton production solution can help a medium-sized carton factory improve its manufacturing process.
The main improvements include:
Printing, slotting, die cutting, folding, stitching and packing are connected into a more streamlined workflow.
The 3-color flexographic printing system provides a more suitable solution for the customer’s carton printing requirements.
The integrated equipment helps reduce unnecessary manual handling between production processes.
The new production line provides a higher level of automation compared with the customer’s previous equipment.
The upgraded production system gives the factory greater flexibility to handle customer orders and pursue new business opportunities.
OUYE provided engineering support for installation and commissioning at the customer’s factory in Turkey.
For overseas carton machinery projects, the machine itself is only one part of the project.
Customers also need technical communication, customized configuration, international transportation coordination, installation support and after-sales service.
For this Turkish project, OUYE provided support throughout the process, from technical communication and machine manufacturing to transportation, installation and commissioning.
This project is another example of OUYE’s capability to provide integrated carton machinery solutions for overseas corrugated box manufacturers.
If your carton factory is experiencing problems with low production efficiency, poor printing quality, excessive manual operations or disconnected production processes, an integrated carton production line may be a suitable solution.
OUYE can provide customized solutions according to your:
* Corrugated sheet size
* Maximum and minimum carton dimensions
* Printing requirements
* Number of printing colors
* Production capacity
* Folding and stitching requirements
* Packing requirements
* Factory layout
* Budget and future expansion plans
Send us your carton samples or production requirements, and our technical team will recommend suitable equipment configurations or customized machinery solutions for your factory.
Contact OUYE Carton Machinery today for machine configuration, technical specifications and quotation.
