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High Speed Corrugated Cardbaord Production Line

The line is composed of cover type adsorption corrugated machine, paper bearing frame, glue machine, double-sided machine, paper cutter, preheating roller, double-layer bridge, glue machine and so on.
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Equipment Highlights

The line is composed of cover type adsorption corrugated machine, paper bearing frame, glue machine, double-sided machine, paper cutter, preheating roller, double-layer bridge, glue machine and so on.

High Speed Corrugated Cardbaord Production Line


Details For 5ply Corrugated Line


specification

Equipment name

UNIT

QTY

Remark

YV5B

Hydraulic shaftless mill roll stand

a

5

Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.Guide rail length 6000mm,use of plate welding。Rail length6000mm,trolley used 10mm plate welding。


Paper trolley

a

10

RG-1-900

Top paper preheat cylinder

a

2

roller ¢900mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can  adjust the paper preheat area in the range of 360°.

RG-1-900

Core paper preheat cylinder

a

2

roller ¢900mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can  adjust the paper preheat area in the range of 360°.

SF-320C

Fingerless type single facer

a

2

Corrugated main roller ¢320mm,material with 48CrMo alloy steel,tungsten carbide dealing,Tile roll modular group lifting transfer.Airbag ballasting structure,import main bearing,PLC automatic control glue,HMI touch screen,Breaks automatic parking relief,steam heating way.

RG-3-900

Triple preheater

a

1

roller ¢900mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can  adjust the paper preheat area in the range of 360°.

GM-20

Double  glue machine

a

1

Glue roller diameter 269mm.Each independent frequency motor drive, glue roller diameter 269mm.Each independent frequency motor drive,PLC adjust glue gap and HMI.

TQ

heavy type conveyor bridge

set

1

200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。

SM-F

Double facer

set

1

Rack 360 mm GB channel,Chrome hot plate 600 mm *16 pieces,The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor.

NCBD

NCBD thin blade slitter scorer

a

1

Tungsten alloy steel,  five knives eight lines,zero-pressure line type. Schneider servo computer automatically discharge knife, suction outlet width automatically adjusted.

NC-150

NC cutter helical knives

a

1

Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.

DM-XLM

computer gantry automatic stacking machine

a

1

Servo drive platform lifting, three section of frequency transport,automatic points stack discharge,Imported high-strength belt output, out paper side standard transport aircraft.

ZJZ

Glue station system

set

1

Customers -owned pipeline。Glue configuration is composed by carrier tank、main tank、storage tank、and send plastic pump、back plastic pump。

QU

Gas source system

a

1

Air source、pipeline is prepared by the customers.

ZQ

Steam system

set

1

Steam system components used in all GB valves。Including rotary joint,upper and lower dispenser。traps,pressure table and so on。Customer-owned boilers and pipes.

DQ

Electrical control cabinet system

set

1

Electronic control system::fingerless single facer、driving part、NC thin blade slitter scorer、double facer、glue machine all adopt frequency motor,delta frequency control system.operation interface easy and  convenient,Speed display control cabinet with each unit speed display, the unit call, emergency stop function.The main relays Schneider brand.  


Main Technical Parameters and Requirements in Products Line

Type:WJ150-1800-Ⅱtype five layer corrugated paperboard production line

1

Effective width

1800mm

2

Design produce speed

150m/min

3

Three layer work speed

100-140m/min

4

Five layer work speed

90-130m/min

5

Seven layer work speed

-------------------

6

The highest change single speed

100m/min

7

Longitudinal separation accuracy

±1mm

8

Cross-cutting precision

±1mm

note

Speed the above targets required to achieve:effective width1800mm,Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature.

Top  paper index

100g/㎡--180g/㎡  Ring crush index(N.m/g)≥8    (Water containing8-10%)

Core paper index

80g/㎡--160g/㎡  Ring crush index(N.m/g)≥5.5  (Water containing8-10%)

In paper index

90g/㎡--160g/㎡    Ring crush index(N.m/g)≥6    (Water containing8-10%)

9

Flute combination


10

Steam requirement

The maximum pressure 16kg/cm2

Common pressure10-12kg/cm2

use4000kg/Hr

11

Electricity demand

AC380V 50Hz 3PH

Total power≈220KW

Running Power≈150KW

12

Compressed air

The maximum pressure 9kg/cm2

Common pressure4-8kg/cm2

use1m3/min

13

space

≈Lmin70m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail)

Customer-owned section

1、 Steam heating system: proposal with 4000Kg / Hr of a steam boiler    pressure:1.25Mpa    steam pipeline

2、 Air compressed machine、air pipeline、glue conveying pipe

3、 Power supply、wires connected to the operation panel and line pipe

4、 Water sources、water pipelines、buckets and so on

5、 Water, electricity, gas flush mounting civil foundation

6、 Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material

7、 Oil equipment、lubricating oil、hydraulic oil、lubricating grease


Use and Characteristics

This production line is available in large amount automatic production, which can produce corrugated paperboard correspond to national standard with high quality, and adopted concentrated control, operarated and repaired easily, safely, reliable, reducing manpower, This production line adopts international energy saveing technology with oil heating, which can saveing 40 percents energy than steam heating, So this can reduce costs effectively. It's an economical production in big, middle paperboard commpany.

1. Total Length: 40-70m

2. Total Power: 100-200kw

3. Two kind of frame with shaft and frame without shaft, provide the customer with the choice.

4. Corrugated paperboard marching: diameter of corrugated rouer: 280-406mm, electric adjust speed moter used.

5. Double cylinder gum mounting marchine: On the adoption, inside two layers draw the gun, dascend to carry the paper lead the paper roller.

6. Oven: total length 7.8m, combined with 9-18 heating flocks.

7. Setting Part: total length 3.8-5 m, combined weith some pairs of symmetrical shafts.

8. Horizontal,Lengthuays slicing marchine: Common knife or superthin knife selected based on customer's demand,high automatiealy, handy operating.


Detailed Introduction


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Company Information

Hebei Ouye Carton Machinery Manufacturer is a leading intelligent factory specializing in the design and manufacturing of carton packaging machinery. As a modern enterprise that integrates design, production, sales, and after-sales service, we pride ourselves on our innovative capabilities and extensive manufacturing experience. Our commitment to continuous improvement allows us to address the shortcomings of existing packaging machinery both domestically and internationally, propelling us towards the development of intelligent, high-speed, and energy-efficient automated machinery.


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Certification


certificate


Packaging Shipping


Package Shipping


FAQ

Q: Are you trading company or manufacturer?

A: We are manufacturer, and also provide the business solution to all the friends.

Q: How to control quality?

A: Our company has a team of engineers with excellent skills and many years of practical experience. The core components of the machine have dedicated suppliers and designated brands, with dual control from details to technology. Finally, each machine undergoes strict individual testing before shipment,we have CE,ISO9001 Quality Certificationetc.

Q: What's the delivery time?

A: Around 30~50days, however, based on order.

Q: What's payment terms, trade terms you accept?

A: Usually we appreciate T/T 30% deposit, then 70% balance is paid before shipment , we usually offer FOB tianjin price. but we also accept other way like L/C, wetern union, and do CFR&CIF etc.

Q: Does it easy to operate and what can i do if it doesn't work?

A: We suggest you to come to visit our factory to learn more thing by yourself, and if there is something goes wrong , you can call us, video-chat, email us. And we will give solutions within 36 hrs. Our engineer also can be distributed to overseas as you required.



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WhatsApp : +86-180-0067-1285
  Email :  Jolin@ouyecartonmachine.com
  Add : Li Lou Industrial Zone, Dongguang County, Cangzhou City, Hebei Province, China